Siemens PLC & Automation
TIA Portal, STEP 7, S7-1200/S7-1500, ET 200SP, LAD, SCL, FBD, sequential control, state machines, PID, motion control, Technology Objects, diagnostics, TCP/IP, PROFINET, Modbus, IO-Link.
Bradford, UK
Siemens PLCs & HMIs, IO-Link, electrical panel design and end-to-end project delivery – from the largest rolling bascule bridge in the country and 350 MN forging presses to desktop engineering trainers for colleges and universities.
I specialise in Siemens PLCs & HMIs (WinCC Unified), IO-Link, electrical panel design and end-to-end project management, including risk assessments, FMEAs, FATs, SATs and ISO documentation.
In recent years I have worked on large-scale hydraulic forging presses, the largest rolling bascule bridge in the country, and desktop engineering training systems for colleges and universities.
I run an engineering YouTube channel with over 11,000 subscribers, and I've authored books on industrial automation, including “Complying with EN 60204-1: A Comprehensive Guide for Control Engineers”.
From the sensor on the machine to the ERP in the back office. Hover over a layer to see what I have built there, or click to pin it open.
TIA Portal, STEP 7, S7-1200/S7-1500, ET 200SP, LAD, SCL, FBD, sequential control, state machines, PID, motion control, Technology Objects, diagnostics, TCP/IP, PROFINET, Modbus, IO-Link.
EN 60204-1, EN ISO 13849, IEC 62061, CE/UKCA, risk assessments, FMEA, safety relays and PLCs, SIL/PL assessments, ISO quality processes, FDS, FAT, SAT and commissioning.
400 V three-phase distribution, control panel engineering, Siemens 3WL ACBs, 3RV motor protection, LSI settings, SIRIUS 3RW soft starters, SINAMICS G120 drives, diesel generators.
EPLAN Electric P8, SkyCAD Electrical, schematics, panel layouts, I/O wiring, terminal schedules, cable sizing, voltage drop, short-circuit calculations, earthing and bonding, panel assembly and testing.
WinCC Unified, WinCC Comfort, WinCC SCADA V7.5, Ignition Vision & Perspective, JavaScript/Electron desktop HMIs, alarm management, data acquisition, remote diagnostics.
Custom MES built on SQL & PostgreSQL, CIM50, Jobshop, Epicor, SAP, Sage, ERP/MES integration, production monitoring, traceability, Python, JavaScript, MQTT, Node-RED, Raspberry Pi.
Three-phase motor control, hydraulic power units, variable displacement pumps, proportional valves, cylinders, LVDTs, closed-loop PID, flow and pressure regulation, hydraulic commissioning.
Helped small and medium businesses manage electricity and gas contracts, including renewals and complaints handling.
Leeds Beckett University – First-Class Honours. Earlier: BTEC Level 3 Software Development, City and Islington College, London – Distinction.